AIRCRAFT CABLE ASSEMBLY
Precision-engineered cable assemblies for aerospace and defense. We deliver mission-critical reliability through: 1) AS9100D & NADCAP certified processes, 2) 100% electrical testing and validation to IPC-A-620 Class 3 standards, and 3) complete material and process traceability.
Engineered for Extremes
Our aerospace cable assemblies are built to perform flawlessly in the most demanding conditions.
AS9100D & IPC Class 3
Manufactured under a rigorous quality management system specifically for the aviation, space, and defense industries. All assemblies meet or exceed...
Extreme Environment Ready
Designed and built to withstand severe vibration, shock, extreme temperatures (-65°C to +200°C), and corrosive environments common in aerospace applications.
Full Traceability
Complete lot control and traceability for all raw materials, components, and manufacturing processes, ensuring accountability and compliance for every assembly.
Advanced Testing Protocols
100% of assemblies undergo automated continuity, insulation resistance, and hipot testing. We also provide pull-force, VSWR, and custom functional testing.
Technical Capabilities
We handle complex designs and adhere to the strictest aerospace standards. Our capabilities ensure your project requirements are met with precision.
Integrated Aerospace Solutions
Beyond cable assemblies, we provide complete electronic manufacturing services for the aerospace industry.
Box Build Assembly
Complete system integration for aerospace control units, avionics, and ground support equipment.
Learn MoreConformal Coating
Protect critical electronics from moisture, dust, and chemicals with our automated coating services.
Learn MoreMilitary Cable Assembly
Defense-grade cable sets for mission-critical systems, built to military specifications.
Learn MoreFrequently Asked Questions
What is your Minimum Order Quantity (MOQ) for aircraft cable assemblies?
We do not have a strict MOQ. We support everything from rapid prototypes (1-5 units) for validation to full-scale production runs. Pricing is optimized for volume, but we are structured to handle low-volume, high-complexity builds.
What certifications do you hold for aerospace manufacturing?
We are certified to AS9100D, the standard for aerospace quality management systems. We are also ITAR registered, NADCAP accredited for specific processes, and all our operators are certified to IPC/WHMA-A-620 Class 3 standards.
What is the typical lead time for a custom aerospace harness?
Lead times vary based on complexity and material availability. For prototypes with readily available components, we can often deliver within 2-4 weeks. Production runs are typically scheduled for 6-10 weeks. We recommend contacting us with your project details for an accurate timeline.
What information is required for an accurate quote?
To provide a comprehensive quote, we need a detailed drawing (CAD file or PDF), a Bill of Materials (BOM) with manufacturer part numbers, required standards (e.g., IPC Class 3), and any specific testing or validation requirements.
How do you ensure traceability and quality control for aerospace assemblies?
Traceability is fundamental to our process. Every component is lot-tracked from receiving to final shipment. Our AS9100D certified QMS includes mandatory in-process inspections, 100% final electrical testing, and detailed documentation packages (Certificate of Conformance, test reports) with every delivery.